AutomationDirect
DL205 Modular PLC
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DL205 CPUs Overview

Please select one of the links below to view further detail on the various DL205 CPUs:


D2-260 CPU

Our most powerful DL205 CPU

Our new D2-260 CPU provides all the capabilities of the other DL205 CPUs (as well as our D4-450 CPU), plus several additional features rarely found in a PLC of this size. With such an incredible array of features, you may be able to replace PLCs costing hundreds (or thousands) more. Release 4.0 or higher of DirectSOFT32™ is required to program the D2-260. If you’re using a handheld programmer, version 2.10 of the handheld programmer firmware will is required. Here are a few key features about the D2-260 CPU:

  • Local expansion I/O
    The D2-260 supports local expansion up to five total bases (one CPU base and four expansion bases). Expansion bases are commonly used when there are not enough slots available in the CPU base, when the base power budget will be exceeded or when placing an I/O base at a location away from the CPU base, but within the expansion cable limits, if desired. All local and expansion I/O points are updated on every CPU scan. Each local expansion base requires the D2-CM module in the CPU slot. The local CPU base requires the D2-EM Expansion Module, as well as each expansion base.

  • Powerful built-in CPU communications
    The D2-260 offers two communications ports that provide a vast array of communication possibilities. The top RJ-12 RS-232C port can be used for programming, connection to an EZText/EZTouch or DV-1000 operator interface panel, or as a K-sequence or DirectNET slave. The 15-pin bottom port (port 2) supports RS232C or RS422/RS485. This port offers several different protocol options such as:
    • K-sequence
    • DirectNET Master/Slave
    • MODBUS RTU Master/Slave
    • ASCII In/Out Communications
    Port 2 can also serve as a remote I/O master. The D2-260 supports the Ethernet Communication module and Data Communication Module for additional communications ports.

  • 16 PID loops with auto-tuning
    The D2-260 CPU can process up to 16 PID loops directly in the CPU. You can select from various control modes including automatic, manual, and cascade control. There are also a wide variety of alarms including Process Variable, Rate of Change, and Deviation. The loop operation parameters (Process Variable, Setpoint, Setpoint Limits, etc.) are stored in V-memory, which allows easy access from operator interfaces or HMIs. Setup is accomplished with easy-to-use setup menus and monitoring views in DirectSOFT32 programming. The auto-tuning feature is easy to use and can reduce setup and maintenance time. Basically, the CPU uses the autotuning feature to automatically determine near optimum loop settings.

  • Full array of instructions
    The right instruction can greatly simplify your programming task and can save hours of programming time. The D2-260 supports over 225 powerful instructions, such as:
    • Four types of drum sequencers
    • Leading / trailing edge triggered oneshots
    • Bit of word manipulation
    • Floating point conversions
    • Trigonometric functions
    • Table instructions
    • ASCII IN/OUT instructions


  • New MODBUS RTU instructions
    The D2-260 CPU supports new easy-to-use MODBUS Read/Write instructions that expand our existing MODBUS network instruction capabilities. The MRX or MWX instructions allow you to enter native Modbus addressing in your ladder program with no need to perform octal to decimal conversion. We added Function codes 05, 06 and the ability to read Slave Exception Codes. These flexible instructions allow the user to select the following parameters within one instruction window:
    • 584/984 or 484 MODBUS data type
    • Slave node (0-247)
    • Function code
    • MODBUS starting master / slave memory address
    • Number of bits
    • Exception code starting address

D2-250-1 CPU

D2-250-1 replaces the D2-250

Our new D2-250-1 CPU replaces the D2-250 CPU. The D2-250-1 offers all the features and functionality of the D2-250 with the addition of local I/O expansion capability. The D2-250-1 offers an incredible array of features for a CPU that costs so little. Release 2.1 or higher of DirectSOFT™ is required to program the D2-250-1. Release 4.0 is required if you intend to use local expansion I/O. If you’re using a handheld programmer, version 2.10 of the handheld programmer firmware is required. Following are a few key features of the D2-250-1 CPU:

  • Local expansion I/O
    The D2-250-1 supports local expansion up to three total bases (one CPU base and two expansion bases). Expansion bases are commonly used when there are not enough slots available in the CPU base, when the base power budget will be exceeded or when placing an I/O base at a location away from the CPU base, but within the expansion cable limits. All local and expansion I/O points are updated on every CPU scan. Each local expansion base requires the D2-CM module in the CPU slot. The local CPU base requires the D2-EM Expansion Module, as well as each expansion base.

  • Powerful built-in CPU communications
    The D2-250-1 offers two communication ports that provide a vast array of communication possibilities. The top RS232C port is for programming, connection to an EZText/EZTouch operator interface panel or DV-1000, or to serve as a DirectNET slave. The 15-pin bottom port (port 2) supports RS232C or RS422. This port offers several different protocol options such as K-sequence, DirectNET master/slave, or MODBUS RTU master/slave. Port 2 can also serve as a remote I/O master. The D2-250 supports the Ethernet Communication Module and Data Communication Module for additional communications ports.

  • Four PID loops with auto-tuning
    The D2-250-1 CPU can process up to 4 PID loops directly in the CPU. You can select from various control modes including automatic, manual, and cascade control. There are a wide variety of alarms including Process Variable, Rate of Change, and Deviation. The loop operation parameters (Process Variable, Setpoint, Setpoint Limits, etc.) are stored in V-memory, which allows easy access from operator interfaces or HMIs. Setup is accomplished with easy-to-use setup menus and monitoring views in DirectSOFT32 programming. The auto tuning feature is easy to use and can reduce setup and maintenance time. Basically, the CPU uses the autotuning feature to automatically determine near optimum loop settings.

  • Full array of instructions
    The D2-250-1 supports over 160 powerful instructions, such as:
    • Four types of drum sequencers
    • Leading and trailing edge triggered oneshots
    • Bit of word manipulation
    • Floating point conversions
    • 4 PID loops


  • On-board memory
    The D2-250-1 has 7.6K words of flash memory on board for your program plus 7.1K words of V-memory (data registers). With flash memory, you don’t have to worry about losing the program due to a bad battery. If you have critical data stored in the capacitor-backed V-memory, simply purchase the optional lithium battery (D2-BAT-1) to permanently maintain these parameters.

  • Built-in remote I/O connection
    In addition to providing outstanding communications capabilities, the bottom port on the D2-250-1 can also be a master for remote I/O networks. If you need extra I/O at a remote distance from the CPU, you can use this port to add up to seven of our remote slave stations.

D2-240 CPU

The D2-240 provides a subset of the D2-250-1's capabilities. If you need a good CPU with multiple communications ports and complex math or PID isn't required, then the D2-240 is the CPU for you!

  • Built-in memory
    There is 2.5K of EEPROM program memory in the D2-240. No additional memory is required. If you have critical data stored in the capacitor-backed V-memory, simply purchase the optional lithium battery (D2-BAT) to permanently maintain these parameters as well.

  • Powerful instructions
    The D2-240 instructions cover most of the capability of our more powerful D2-250-1 and allow you to cover a wide variety of applications. Instructions include boolean logic, data manipulation, integer math, interrupts, subroutines, FOR/NEXT loops, and more.

  • Two built-in RS232C communications ports
    The D2-240 offers two communications ports. The top port can be used for a direct connection to a personal computer for programming, to our handheld programmer, EZTouch/EZText panels, or to the DV-1000. The bottom port is a slave-only port and supports our DirectNET or K-sequence protocol at speeds up to 19.2K baud. If you're using an operator interface or plan on connecting the system to a network later on, then you can choose the D2-240. The D2-240 also supports the D2-DCM Data Communications Module and the H2-ECOM Ethernet Communications Module.

D2-230 CPU

The D2-230 is our most economical CPU for the DL205 product family. If you are looking at the DL205 primarily because of the size or for other reasons that don't require lots of CPU horsepower, then give the D2-230 a try.

  • Built-in EEPROM memory
    There is 2.0K of EEPROM program memory in the D2-230. No additional memory is required. If you have critical data stored in the capacitor-backed V-memory, simply purchase the optional lithium battery (D2-BAT) to permanently maintain these parameters as well.

  • One built-in communications port
    The D2-230 has only one communication port. If you are considering any network connections in the future, you will need the D2-240, D2-250-1, or D2-260 CPU. The extra port on those CPUs may be worth the cost, especially during machine startup or troubleshooting sessions. The D2-230 does not support the Ethernet or Data Communications modules.

  • Basic instruction set
    The D2-230 provides a subset of the D2-240's well-rounded instructions. The D2-230's instructions cover basic boolean and simple integer math.
New DL205 Modules, and Features
  • NEW! DL205 support for expansion bases
    The DL205 family now also supports local expansion I/O. Up to four DL205 bases can be connected (30 meters total) to a local base that contains a D2-260 CPU (two expansion bases with a D2-250-1 CPU).

  • NEW! Servo connectivity to Sanyo Denki servos from Automation Intelligence
    Using a pulse output signal, the DL205 can work with a Sanyo Denki Servo drive and motor. This servo system is sold and supported via Sanyo Denki's subsidiary company, Automation Intelligence. Visit their Web site at www.motiononline.com, or call them at 1-888-531-8213 for information on Sanyo Denki servo systems, and application notes for using servo systems with AutomationDirect DL205 PLCs.

  • NEW! Discrete and analog modules
    New discrete and analog modules provide greater flexibility. They include:

    Discrete modules:

    • 32-pt. 5-15V sink/source DC input module
    • 8-pt. 12-24V source DC output module
    • 32-pt. 12-24V source DC output module
    • 8-pt. 18-220V AC, high current AC output module

    Analog module:

    • 8-ch. 4-20mA, sink/source selectable analog output module

H2-CTRIO counter module

The DL205 high-speed counter module (H2-CTRIO) is our high-performance, high-feature solution for counting input and pulse output. Key features include:

  • Two quadrature encoder inputs or four 100kHz high-speed counters (32-bit count range for +/-2.1billion counts)
  • Two programmable pulse outputs support Trapezoid, Velocity, S-curve, or program controlled Dynamic Positioning, or four discrete isolated outputs for responding to counter presets (128 presets)
  • Pulse catch feature (allows the module to read four inputs, each having a pulse width as small as 0.1ms)
  • Programmable filters for reading up to four input signals to ensure input signal integrity
  • Can use multiple modules in local DL205 base

CPUs

Check the DL205 CPU overview for more details about these CPUs...

  • D2-230 - 2.3K memory, 128 local I/O
  • D2-240 - 3.5K memory, 256 local I/O, two communication ports
  • D2-250-1 - 14.8K memory, 4 auto-tune PID loops, floating-point math, two communication ports, remote I/O support
  • D2-260 30.4K memory, real-time clock/calendar, two communication ports, 16 PID loops with autotune, 230+ RLL instructions, ASCII instructions

I/O Bases

All sizes come with built-in power supply: 12/24V DC, 110/220V AC or 125V DC power and are local I/O expandable. Prices shown are for 110/220V AC models.

  • Three-slot
  • Four-slot
  • Six-slot
  • Nine-slot

Modules

  • Discrete modules in 4, 8, 12, 16, and 32-point I/O densities; all have removable connectors
    Technicians and installers appreciate removable connectors; that's why they're on almost every DL205 module. To save even more time on wiring, use our ZIPLink pre-wired I/O cables and connector modules. Check our PLC System Specification Guide for a quick overview, or the DL205 discrete I/O tech specs or the DL205 products list for details.

  • Lowest cost analog modules in its class
    We've worked hard at supplying a wide range of analog I/O modules for the DL205 family. We have 2, 4 and 8 channel models with input and output ranges such as 4-20mA, 0-10V, and bipolar ranges. Isolated or non-isolated, 12 or 16-bit, thermocouple and RTD, they're all here. Check our PLC System Specification Guide for a quick overview, or the DL205 analog I/O tech specs or the DL205 products list for details.

  • Specialty modules for those special occasions

    When your application calls for more than simple I/O control or monitoring, you can probably find DL205 modules to solve the problem. See details on these modules (all documents are pdf format):

  • Remote I/O (D2-RMSM and D2-RSSS)

    Ethernet Communications modules (H2-ECOM and H2-ECOM-F)

    Data communications module (D2-DCM)

    Triple-port BASIC co-processor module (F2-CP128)

    High-speed counter module (H2-CTRIO)

    Counter interface module (D2-CTRINT)

    Ethernet base controller replaces CPU for PC-based control I/O (H2-EBC and H2-EBC-F)

    DeviceNet base controller replaces CPU for PC-based control I/O (F2-DEVNETS)

    SDS base controller replaces CPU for PC-based control I/O (F2-SDS-1)

    Profibus base controller replaces CPU for PC-based control I/O (H2-PBC)

DL205 PLC - Communications and Networking

The DL205 line provides networking options for connecting to networks of other AutomationDirect products, or MODBUS RTU or Ethernet networks. The following modules and accessories are available for these networking options:

COMMUNICATIONS MODULES

F2-DEVMSTR F2-Devicenet Master

The F2-DEVMSTR is Master/Scanner module for a DeviceNet fieldbus network. The F2-DEVMSTR will reside in an I/O slot (any slot but 0) of a 205 base with a D2-260 or D2-250-1 CPU in the CPU slot.

The DeviceNet Network supports up to 64 nodes. The F2-DEVMSTR will occupy one of the
nodes. Each node will have a MAC ID between 0 and 63.


D2-DCM Data Communications Module

The D2-260, D2-250-1, and D2-240 CPUs support the D2-DCM Data Communications Module, which can serve as a DirectNet master/slave, DirectNet peer, or a MODBUS RTU slave. The D2-DCM supports both RS232C and RS422. You can program the CPU through the DCM locally, or if a PC is the RS422 master, you can use DirectSOFT32 to program any PLC on the network.

The D2-DCM can be used for:

  • DirectNet networking of PLCs (only one DCM or PC can serve as master)
  • Peer-to-peer networking of two DCM modules (each can serve as a master or slave)
  • CPU programming with DirectSOFT32 Programming Software
  • Data acquisition via HMI, DSData Server, LookoutDirect or other HMI software
  • A slave on a MODBUS RTU network
  • Connection to a serial modem (such as the MDM-TEL)

H2-ECOM, H2-ECOM-F and H2-ECOM100
Ethernet Communications Modules

The Ethernet Communication (ECOM) Modules represent a price breakthrough for high-speed peer-to-peer networking of PLCs. No longer are you forced to designate a single PLC to be the network master. Any PLC can initiate communications with any other PLC. Link your PLCs with PCs using industry standard MODBUS TCP/IP protocol (using H2-ECOM100) connected through standard cables, hubs, and repeaters. Or, use our KEPDirect I/O Server to link to your favorite HMI/SCADA, data historian, MES or ERP software to DirectLOGIC PLCs. Our LookoutDirect HMI and our DataWorx data collection software include ECOM drivers. DirectSOFT32 Programming Software can be used to monitor or update the program in any DirectLOGIC PLC on the network.

The D2-260, D2-250-1 and D2-240 CPUs support the H2-ECOM Ethernet communications module. Any PLC on an ECOM network can initiate communications with another PLC or use DirectSOFT32 to program any PLC on the network.

The H2-ECOM module supports the industry standard 10BaseT with an RJ45 port. The H2-ECOM-F has ST-style bayonet connectors for 10BaseFL fiber optic connections.

Ethernet Communications Modules can be used for:

  • High-speed peer-to-peer networking of PLCs
  • Fast updates with DirectSOFT32 Programming Software
  • High-performance access for Human Machine Interface (HMI), ERP, MES or other Windows-based software
  • Industry standard MODBUS TCP/IP Client/Server Protocol (H2-ECOM100)
  • Free SDK for custom drivers
  • Easy setup

MODBUS TCP/IP support

H2-ECOM100 module

The H2-ECOM100 supports the industry standard MODBUS TCP/IP Client/Server protocol in addition to the standard IP and IPX protocols. This allows the DL205 PLC with an H2-ECOM100 module to serve as a client (master) or as a server (slave) on a MODBUS TCP/IP Ethernet network. The H2-ECOM100 can actively issue MODBUS commands to other nodes or devices on the MODBUS TCP/IP network or simply respond to connected MODBUS TCP/IP clients.

Choose your slot...and Get Free Software

The ECOM modules plug into any I/O slot (excluding slot 0) of any local DL205 I/O base. The module maintains identification data, descriptive information, and communication parameters for PLC-to-PLC communications in flash memory. Disconnect power before installing or removing any PLC module.

NetEdit3 software
Free NetEdit3 Software ships with the ECOM User Manual. Use NetEdit3 to set up the ECOM modules for your network. Flexible addressing allows you to use your choice of protocols and identifying methods. Assign each module a number or a name or both. You don’t have to use an IP address, but you can if it’s necessary for your network. NetEdit3 uses two protocols for PC-to-PLC communications: IPX and TCP/IP. Select the one you want to use, or use them both. The NetEdit3 screen displays all identifiers and troubleshooting information for each module on the network. You can use NetEdit3 to adjust parameters for PLC-to-PLC communications by clicking on Advanced Settings. The network identifiers can also be changed from DirectSOFT32 Programming Software.


Communications accessories and kits

  • H2-ECOM-START - The H2-ECOM-START gives you everything you need to make your first Ethernet network simple to build. It contains an H2-ECOM module and instruction manual, a network adapter card (PCI) for your PC, a crossover cable, and a Software Product Showcase Demo CD. The CD contains demo versions of our software products that support the ECOM Modules. See the "Software Products" section of our Web site for more information on available software packages.

  • FA-ISOCON - Universal, isolated RS232C to RS422/ RS485 converter.
    Switch selectable for ANTE (Automatic Network Transmitter Enable) or RTS/CTS handshaking, works with all DirectLOGIC PLC families and virtually any serial device. Isolation reduces network data problems caused by noisy environments. Power directly from the 5 V pins on most DirectLOGIC CPU ports, from a PLC base 24 VDC power supply, or from an external power supply. Cables and connectors to most COM ports (RJ12, DB9-female, DB25-male) provided. Integral DIN rail clamp or can be panel mounted. Manual included with product.

  • F2-UNICON - RS232C to RS422 converter.
    Converts RJ12 RS232C port to a DB25 male RS422 port. Powered directly from the 5 V pins on most DirectLOGIC CPU ports. Includes 1 ft. cable with two RJ12 6P6C plugs, and DIN rail mounting kit. Includes manual with product.
    NOTE: The F2-UNICON provides no signal isolation, so it is not recommended for noisy industrial environments.

  • FA-UNICON - In-line, DB25, RS232C to RS422/ RS485 converter.
    Connectors provided for the D3-422-DCU and to connect a DirectLOGIC RJ11/ RJ12 RS232C port to a DB25 female RS422/ RS485 connector. Power directly from the PLC base 24 VDC supply or an external power supply. Connection to a PC RS232 COM port requires a custom cable. A pin 4-20 jumper is required on the FA-UNICON for DB9.
    NOTE:The FA-UNICON provides no signal isolation, so it is not recommended for noisy industrial environments.

  • FA-ISONET - Legacy product not recommended for new designs. (Being replaced by FA-ISOCON).
    Isolated RS232C to RS422/ RS485 converter. Works with all PLC families. Helps reduce network data problems caused by noisy environments. Powered directly from the 5 V pins on most CPU ports, from the PLC base 24 VDC power supply, or from an external power supply. Includes cable and DIN rail mounting kit. Includes manual with product.